Comprehensive Analysis of Cement Production Process

Analysizing the cement production process is a full range of analysis of cement production line. The cement production process is mainly constituted by crushing and pre-homogenizing, raw material preparation homogenizing, preheat decomposition, the firing of cement clinker, cement grinding packaging process. In a different process, the cement used in the production equipment is not the same. In this process, one of the most important essential cement production device is the cement ball mill. Cement ball mill is a new energy-saving grinding equipment designed by domestic processing machinery experts after absorbing the newest grinding technology home and abroad. It not only improves the productivity and crushing ration, but also expand the application range. It performs an excellent job in secondary crushing, finely crushing and super finely crushing, from limestone to basalt, from stone production to various ores crushing.  Crushing and pre-homogenization is the first step in the production of cement. As the saying goes, everything is difficult at the beginning. We must take extra care of the first step. The crushing of the cement stone must be uniform. The particle size between the different stones should not have too much difference. The results after my company engineers’ test prove that the production efficiency of cement stone crushing uniformity is 20% higher than the uneven production efficiency. In the cement production process, most of the raw materials should be broken, such as limestone, clay, iron ore and coal. Limestone is the maximum amount raw materials for the production of cement. The limestone after mining has larger particle size and high hardness. Therefore, limestone crushing occupies a more important position in the cement plant materials crushing. Raw material pre-homogenizing pre-equalization technology is to use the scientific stacker reclaimer technology to achieve the initially homogenization to make the raw material yard have the storage and homogenization function in the access of the raw materials. In the cement raw meal homogenizing dry cement production process, the stable pit entry of raw material composition is the premise of stable clinker burning thermal system. The raw material homogenization system plays a gatekeeper role in the last stable raw ingredients. After completion of preheating of the firing of the raw material of the cement clinker is in the cyclone preheater and precalciner. The next step is to enter the rotary kiln for clinker firing. The carbonate in the rotary kiln further rapidly decomposes and and generates a series of solid-phase reaction to produce cement clinker and other minerals.